Battery Tray Quality Inspection

Module assembly in battery manufacturing for electric cars
E-Mobility - Maximum protection for the very heart of the e-car

Visual inline quality inspection of battery trays - the comprehensive solution

The battery tray holds the most valuable and critical component of an e-vehicle. Highest demands on safety and quality are therefore a necessity.
At the same time, you as a manufacturer must produce at competitive prices.
With the visual inspection systems from VITRONIC, you bridge the gap between these goals: Use them to inspect weld seams, surfaces, and fastenings on the battery tray inline. The solutions support your highly automated processes and enable a zero-defect strategy.

VIRO WSI weld seam inspection in battery manufacturing
Weld seam inspection

Detect defective welds

Deliver battery trays with 100 percent flawless welds.
VITRONIC inspection systems detect the smallest welding defects: seams that are too thin, pores, incorrect connection angles and much more. They master all welding processes that are used: MIG/MAG, laser, laser hybrid and friction stir welding.
Through monitoring, deviations in laser welding can even be detected in real time during the welding process.

VIRO WSI surface inspection in battery manufacturing
Surface inspection

Detect dirty and damaged surfaces

Ensure that components are technically clean and function properly.
Check all surfaces of the battery housing for contamination by particles, weld spatter, as well as damage such as scratches.

VIRO WSI fastening inspection in battery manufacturing
Fastener inspection

Detect missing and improper fasteners

Make sure that all fasteners are correctly attached to the battery tray.
The inspection system can detect whether screws and rivets of all types are present and attached at the correct angle. It also detects other materials such as adhesive film, foams or sealing rings.

Comprehensive solution

Efficient inline inspection

You get a complete solution from VITRONIC for all relevant aspects of visual quality inspection of battery trays.

All systems are aligned with each other. The sensors are integrated directly into the line and operate at high speed; production does not have to be stopped.

Reduce costs

Fully automated and reliable

Advantages of automated inspection with VIRO WSI in battery manufacturing

No defect slips through the inspection systems. They examine every spot on every single battery tray, 24/7.
As a manufacturer, you don't need human inspectors and can automate to a greater extent. You reduce your scrap and manufacturing costs and avoid costly complaints and recalls.

Complete solution for visual quality inspection of battery trays

Battery housing of an electric vehicle
Oliver Hopp

Oliver Hopp

Key Account Manager Automotive
E-Mail
oliver.hopp@vitronic.com
Telefon
+49 151 689 622 73

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Complete solution for visual quality inspection of battery trays

  • Inspect weld seams, surfaces and fastenings of your battery trays inline and automated.
  • Prevent recalls and reduce process costs.
  • We deliver a proven solution for all inspection tasks from a single source.

Learn more

Solutions

Battery Production

Our Inspections in Battery Production
100% quality assurance in e-mobility production

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